Day 11 – Rudder – That ONE Rivet

On this day, I spent most of my time working on ONE rivet. If you are a builder, you likely already know where this is going. I recently posted about this problem on FaceBook and I got a list of possible solutions that I tried on a practice piece and in the end, I did […]

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Day 9 and 10 – More work on the rudder

It’s been a busy few days, and I have not had time to update my logs, so here is three days in one! Day 9 and 10, I was focused on closing up the rudder skins. I started off with attaching the top rib to the skin. This will be the last back riveting I […]

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Day 6 – Section 7 – Rudder

Today’s task was to get the trailing edge countersunk. I decided to do some fabrication first though. Looking ahead, I know I’m going to have to pro-seal my trailing edge and find a way to clamp it while the sealant cures. I saw a technique I liked that used a piece of aluminum angle to […]

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Squeezer

Day 5 – Section 7 – Continue The Rudder

Today I picked up with the task of match drilling the skins and ribs of the rudder. I kinda score in that I discovered MOST of the holes were already punched to “final size” at the factory. Some recently developed kits came like this, and I guess I lucked out! I felt like the trailing […]

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Day 4 – Section 7 – First time putting on skins

Today, I had a bit of time before bed and could not resist doing a bit of work. The mission was to prepare the trailing edge and fit the skins onto the skeleton of the rudder I have been working on. The first step was to deburr the rudder skins, which I had neatly tucked […]

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