Day 18 – Horizontal stabilizer spar attachment brackets

Last night I continued on the task of creating horizontal stabilizer brackets. I dug around my shop in search of the best tool for cutting the heavy aluminum.  The hacksaw worked well, but I could not help but think that there must be something better. I tried my Dewalt 20v oscillating tool with a metal […]

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Day 17 – Horizontal Spar Attachment Bracket

Last night I got to do a little manufacturing. The task was to build a horizontal spar attachment bracket. This is the first time I’ve had to work with material this thick. My first challenge was to measure out all the cut lines. Being “over 40”, I did a lot of this under a desktop […]

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Day 16 – Horizontal stabilizer – rear spar

Today I assembled the rear spar for the horizontal stabilizer. The tasks involved were preparing and mounting hinge brackets and attaching the doubler to the spar with a great pile of rivets. Attaching the doubler to the spare web was nothing too difficult. To start, I removed ALL the plastic (I hope you are happy […]

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Day 15 – Starting the horizontal stabilizer

Today, I tucked the completed rudder in to it’s new home for a couple months in the basement to make room on the bench for the next part… The horizontal stabilizer (HS)! With the parts all laid out, I started anew with great optimism and a careful dose of “don’t screw this up”! The first […]

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